IABG - Mobile Testinfrastruktur

Flexible, scalable, mobile and cost-efficient – the core qualities of the innovative IABG test infrastructure MOTIF. At our site in Erding, customers have a cost-efficient infrastructure for rent or sale at their disposal – designed for global deployment, if required.
The infrastructure consists of modules for electric power, hydraulic fluid and pneumatic supply as well as cooling and heat recovery. The load application plate and the lightweight hall construction are also modular, scalable and easy to transport. MOTIF can be used for a wide range of test applications and is thus ideal for sector-independent and/or customer-specific projects.

Assembly requirements

Space to erect a hall, or availability of a suitable hall
Developed property with resilient soil
Road access
Medium voltage connection

Customer benefits

Universally applicable infrastructure
Adaptable for a wide range of test requirements (largescale structural tests and/or multiple simultaneous tests)
Entire infrastructure or individual modules available for hire or sale (individual planning services)
Implementation on site
Combinable with IABG testing portfolio
Dismantling/transport according to international machinery safety and environmental guidelines

Reference projects with MOTIF

2010 – 2014 Static fatigue strength test for the wing of the Airbus A350 XWB
2010 – 2017 Fatigue strength test for the wing and centre fuselage of the Airbus A350 XWB

1. Modular lightweight hall

Scalable and modular test hall construction with a floor space of 5,000 m² and a height of more than 27 m

2. Mobile anchor rail system

Ready-mixed concrete elements, dimensions: 3 m x 4 m x 0.85 m
Individually installable anchor rails that connect to the hall floor and test set-ups
Quick assembly for large-scale tests or multiple simultaneous tests
Installable in existing test halls
Exactly defined, highly accurate interfaces to connect load structures, e.g. test frames
Picking up loads across the entire anchor rail system

3. Hydraulic pump station

Hydraulic power supply
Hydraulic units, each with a nominal flow rate of 1,050 l/min and a nominal pressure of 280 bar (4,000 psi)
Main oil tank (oil volume: 8,000 litres)

4. Pneumatics

160 m3/min (4 x 40 m³/min) at 7.5 bar (maximum absolute pressure)
Integrated in a 40 ft ISO container
Actively controlled ventilation system with silencers in the input and output channels, oil/water separators, air dryers and oil absorbers

5. Electric power supply

Output: 400V / 230V AC

Components

Integrated in a 40 ft ISO container
Medium voltage distribution board to cover the input voltage range of 10–24 kV with a power supply frequency of 50 – 60 Hz
Power transformer
Power factor correction
Low voltage distribution board