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TEST STAND CONSTRUCTION

Environmental simulation − realistic and efficient.

Solutions for automated wastewater treatment and environmental simulation in testing
TEST STAND CONSTRUCTION

Environmental simulation − realistic and efficient.

Test bench construction

Environmental Simulation and Media Application for
Test Bench Construction

Corrosion, dirty water, and environmental stresses are key factors affecting the reliability of technical systems. Conventional field tests are realistic but time-consuming, costly, and difficult to reproduce. Combined component-level tests are therefore gaining importance, as they make failure mechanisms traceable and enable efficient testing

Our systems enable the precise control of temperature and climate profiles, along with the fully automated application of dirty water and corrosive media. This allows corrosion-related long-term effects to be investigated under realistic yet reproducible conditions, independent of weather or seasonal influences

Integration into the test bench

The modular system architecture enables seamless integration into existing test benches. In combination with mechanical and electrical loads as well as fieldbus interfaces, highly realistic test conditions are created that specifically reproduce the behavior in the field. As a system integrator, we work together with our partners to develop customised climate control solutions for test benches – from standardised climate chambers to customer-specific special developments. Efficiency, occupational safety, and precision are at the centre of our approach.

Development test bench was implemented with a simple and cost-effective temperature box

Cost-effective climate chamber

Steering test bench with temperature simulation

Steering test rig with driver-in-the-loop functionality

Electric 4-poster with climate simulation for complete vehicles

Electric 4-poster test rig with climate simulation for full vehicles

Test stand with modular climate chamber for component tests

Endurance test bench with climate chamber

The climate chamber is folded vertically.

Functional test rig with foldable climate chamber

Test bench with horizontally divisible climate chamber and temperature-controlled measurement technology

Test rig for component characterisation

BLDC test bench temperature and climate simulation

BLDC bench-top test rig

Our products for automated media handling

"From track to rig": Our systems for automated media application ensure precise and reproducible test results. Media such as dirty water, test slurries (e.g. Arizona Dust or China Dust in a mixing ratio of 2:1 with water) or salt water are precisely dosed and reproducibly applied - even in very small quantities. This allows real operating conditions to be reliably simulated in the laboratory. 
The systems can be used flexibly: they can be operated as stand-alone solutions or seamlessly integrated into existing test benches and test systems. This allows test configurations to be implemented quickly, efficiently and with high accuracy.

Mobile Mud Master

The Mobile Mud Master is a compact stand-alone solution for investigating corrosion-related long-term effects with minimal personnel deployment. It precisely doses dirty water and test sludge (e.g. Arizona Road Dust, China Dust, Turkish Grid) in variable mixing ratios and applies these in adjustable quantities and intervals. The results are reproducible and meet the requirements of relevant standards (ISO 16750-4, IEC 60068-2-68, MIL-STD-810H).

Thanks to its modular design, the system can be operated independently or integrated into existing test benches. It adapts flexibly to different test environments and reliably simulates real operating conditions. For combined tests with mechanical and climatic loads, the corrosion and temperature-resistant dosing unit is also suitable for use in temperature and salt spray chambers. This allows environmental influences to be mapped holistically and in accordance with standards in one test cycle.

 

Plug-in and master the mud

  • Fine test dusts (e.g. Arizona/China Dust, Turkish Grid),
    Mixture of dust : water up to 2:1

  • Delivery rates > 10 ml, 35 l tank volume

  • Application range -5 °C to 60 °C

  • Expandable and customizable according to customer requirements

  • Compact and mobile (with castors; fits through door to DIN 18101)

  • Low maintenance requirements

  • Manual operation: intuitive controls for quick parameterization

  • Automated operation: programmable interfaces (ADS, TCIP, EtherCat, LabView)

Mobile Corrosion Unit

With the Mobile Corrosion Unit, you can simulate corrosion processes under realistic conditions - efficiently, reproducibly and safely. The system works in a closed circuit and automatically sprays your test specimens with a corrosive medium. It can be operated as a stand-alone system or seamlessly integrated into existing test systems. The software-supported automation including monitoring system ensures maximum flexibility with minimum operating effort.

  • Use of salt water up to 10 % concentration and 60 °C
  • 200 l main tank, continuously mixed, suitable for large circuits
  • Delivery head up to 14 m & return via integrated lifting tank
  • Multiple filtration for water recovery
  • Fully automated operation with intuitive controls
  • Compact, mobile construction with maintenance-optimized design

 

Your Key Advantages at a Glance

✅ Exact and automated media application for precise test results

✅ Wide range of applications with China Dust, Turkish Grid and salt water

✅ Repeatable and reproducible tests under controlled conditions

✅ Low maintenance and high reliability

✅ Flexibility and integration into various test scenarios

✅ Efficient workflows thanks to automated processes

From Track to Rig.

We bring environmental conditions into your test systems.

Luis Böhm

Test Systems

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