Enabling E-Mobility

 

The validation of HV storage systems is indispensable during the development process.

How you benefit from IABG during your development process

  • We accompany you during the whole development with the required environmental, safety, abuse, performance, and life cycle tests.
  • We support you in design and evaluation of the storage system in your product.
  • Aggregated services in simulation, failure analysis, and waste management may complete your qualification process.

Environmental tests

  • IP protection classes (water)
  • IP protection classes (dust)
  • Stone impact
  • Chemical load
  • Salt spray and fog (dummy)

Strength tests

Safety / misuse tests

  • Impact tests
  • Crush / Intrusion tests
  • Drop tests
  • Behaviour at high altitudes
  • Fire resistance
  • Thermal propagation
  • Internal short circuit
  • Overcharging / over-discharging
  • Coolant leakage

Additional services

Simulation

  • Computed qualification under shock load
  • Simulation of heat transfer due to damage to individual cells (in development)
  • Development of customer-specific simulation methods

Test benches and accessories

  • Development and manufacture of customised test benches
  • Design and manufacture of inspection stamps and test item holders

Use of modern measuring technology for test documentation

  • 3D scanning
  • Local and global deformation measurement
  • Recording with high-speed cameras

Material analysis

  • Systematic failure analysis
  • Microstructure analysis
  • Use of CT and other measurement and analysis methods

Analysis and post-processing

  • Reporting and post-mortem analysing of modules and total storage tanks
  • Disposal of specimens after testing

 

In addition to customer-specific tests, IABG also performs tests in compliance with the following standards among others:

  • DIN EN 60529
  • ISO 20653
  • UN 38.3
  • UN ECE R100/2
  • LV 124
  • GB / T • KMVSS

Selected references